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In today’s manufacturing industry, precision tools and durable components play a vital role in boosting productivity and ensuring consistent output. The Double Die Roller by Jai Shree Industries is one such essential component designed to deliver exceptional performance in hygiene and healthcare product manufacturing. Whether you’re in the business of producing sanitary napkins or high-quality mask lab double wrap face masks, this double die roller is built to optimize your output while maintaining uniformity and speed.
With increased demand for personal hygiene products and face masks, especially post-pandemic, manufacturers are constantly upgrading their machinery and equipment to meet market standards. The Double Die Roller, made from high-quality imported materials, is an excellent addition to industrial setups that require enhanced processing capabilities, precise cutting, and durable results.
A Double Die Roller is a specialized industrial component used in machinery where two die impressions or patterns are integrated into a single roller. This configuration allows for double output in one rotation or pass—making it extremely efficient for large-scale production. It is most commonly used in machines producing sanitary pads, nursing pads, underarm pads, and increasingly, double wrap face masks in mask lab settings.
In face mask manufacturing, especially double-layer or wrap-around designs, a Double Die Roller ensures precision in cutting, forming, and embossing the non-woven fabric into desired shapes without damaging the material. It enables higher production speeds while maintaining accuracy and quality.
Type: Double Die
Country of Origin: Made in India
Color: Silver
Material: Imported, industrial-grade
Usage/Application: Industrial – sanitary and hygiene products
Size/Dimension: Die size – 12 Inch
Brand: Jai Shree Industries
Minimum Order Quantity: 1 Piece
Feature: Durable, low-maintenance, and precision-engineered
This high-precision roller is a versatile tool designed to suit a variety of applications across hygiene and mask manufacturing industries. Here are some of the most popular applications:
In mask lab setups, producing double wrap face masks requires precise layering, cutting, and shape formation. The Double Die Roller ensures even embossing and accurate cuts of both the inner and outer layers without slippage or misalignment. This results in a professional finish and consistent quality across batches.
One of the most common uses of die rollers is in sanitary napkin machines, where absorbent sheets need to be shaped and embossed with precision. A double die roller speeds up the process and allows two pads to be processed simultaneously.
Products like nursing pads and breast pads must be ergonomically shaped and uniformly thick. A double die roller helps deliver this consistency across units while maintaining material integrity.
Like sanitary pads, underarm pads require smooth edges, thin profiles, and high absorbency areas. The roller helps define shape and structure without disturbing the core material.
While not commonly known, fancy candle designs that use layered molds or embossing can benefit from precision die rollers to form unique shapes and surface textures.
When you choose Jai Shree Industries, you’re not just purchasing a component—you’re investing in reliability, durability, and enhanced productivity. Here’s why manufacturers prefer our double die roller:
With a double die setup, you can process twice the material in a single rotation. This leads to faster production cycles and reduced downtime.
Crafted from high-quality imported materials, the roller is corrosion-resistant, heat-tolerant, and built for continuous heavy-duty usage.
Each die pattern is laser-etched and quality-tested to ensure sharpness, smooth rotation, and uniform pressure across the surface.
The 12-inch roller size makes it suitable for integration into a wide range of existing industrial machines without the need for extensive modifications.
Engineered for durability, the roller requires minimal upkeep. Its robust structure withstands prolonged use without warping or degradation.
The rising demand for double wrap face masks in both medical and non-medical sectors has created a surge in mask lab automation. These masks provide better protection, breathability, and fit—especially in environments where hygiene is critical. With a Double Die Roller, manufacturers can maintain consistent quality and accelerate mask production, meeting bulk order requirements without compromising safety standards.
Installing the Double Die Roller in your existing setup is straightforward. The roller can be aligned and mounted easily using standard tools, and fits most industrial-grade sanitary napkin and mask machines. For optimal performance:
Align the roller parallel to material feed.
Lubricate bearing areas before initial use.
Check die alignment to prevent material wastage.
To get the best out of your Double Die Roller:
Clean the roller after each production shift to avoid material build-up.
Use protective covers when not in use to prevent moisture contact.
Inspect die edges for wear and tear monthly.
Avoid exposure to corrosive cleaning chemicals.
Store in a dry environment, away from direct sunlight or humidity.
The Double Die Roller is ideal for:
Face mask manufacturers scaling up double wrap production.
Hygiene product manufacturers making breast pads, sanitary napkins, or underarm pads.
Equipment suppliers looking to offer upgraded rollers.
OEM manufacturers focused on high-volume, low-error outputs.
Whether you run a large-scale production unit or a mid-sized operation, integrating this roller can drastically improve your process efficiency.
Jai Shree Industries is a name that resonates with quality, innovation, and customer-centric solutions. With years of experience in manufacturing precision components for hygiene and sanitary product machinery, we have earned the trust of clients across India and abroad. Our die rollers are made under stringent quality control measures, ensuring that every piece performs optimally from day one.
You get:
Fast delivery times
Customizable roller designs
Competitive wholesale pricing
Reliable customer support
PAN India service network
In a world where speed, accuracy, and hygiene matter more than ever, having the right tools in your production line is crucial. The Double Die Roller by Jai Shree Industries is designed to deliver maximum value with minimal hassle. Its robust design, premium materials, and versatile use make it a must-have for anyone involved in the production of mask lab double wrap face masks, sanitary napkins, and related hygiene products.
